Non-destructive & destructive testing – standard-compliant and quickly documented.

Weld Seam Inspection

Non-destructive & destructive testing – standard-compliant and quickly documented.

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  • DIN EN 1090 – Standard-compliant weld seam inspection
  • NDT · UT · RT · MT · PT · VT
  • Special methods TOFD, Phased Array

Welding

Weld Seam Inspection – Overview & Methods

Schematic representation of a weld seam

Schematic representation of a weld seam

Fig. Permissible limits DIN EN ISO 5817:2014-06

Fig. Permissible limits DIN EN ISO 5817:2014-06

We inspect weld seams of all kinds – non-destructively (NDT) and destructively – and provide fast, standard-compliant test reports for your quality assurance. Our personnel are industry- and material-specifically qualified for welded joints and work according to DIN EN 1090.

NDT Methods for Weld Seams
  • Radiographic Testing (RT) – according to DIN / ASTM
  • Visual Testing (VT) – according to standard / specification
  • Penetrant Testing (PT) – according to DIN EN ISO
  • Magnetic Particle Testing (MT) – according to DIN EN ISO / DIN EN 10228‑1
  • Ultrasonic Testing (UT) – incl. TOFD and Phased Array
Destructive Tests (Excerpt)
  • Hardness Testing – Brinell, Vickers, Rockwell
  • Tensile Test – yield strength, tensile strength, elongation at break
  • Charpy Impact Test – Charpy
  • Metallography – microstructure analysis, grain size, coating thickness
  • Corrosion Tests – salt spray test

We pay special attention to the heat-affected zone (HAZ), as this is often where weaknesses occur that are critical for the quality of the welded joint.

FAQ

Frequently Asked Questions

What is Zeros GmbH?

Zeros GmbH is an independent testing laboratory for destructive and non-destructive materials testing. We support companies from incoming inspection to series release – including digital test reports and full traceability.

We operate under accreditation to DIN EN ISO/IEC 17025 (quality management for laboratories). See our current accreditation information here.

Which standards is Zeros accredited to?

We are accredited by DAkkS to DIN EN ISO/IEC 17025. This standard ensures that test methods, equipment control, personnel qualification and reporting meet the highest requirements.

An overview of services and scopes is available on our homepage.

What services does Zeros GmbH offer?

Our portfolio covers NDT (UT, RT, MT, PT, VT), mechanical testing (tensile, hardness, Charpy), metallography (microstructure, grain size, coating thickness) and chemical analysis (e.g. OES, XRF). We also provide specimen preparation, documentation and consulting.

How can I use Zeros services?

Please contact us by email or use the contact option on the website. Share material, standard/specification and quantity – we'll get back to you promptly with a solution.

Typical Weld Seam Defects – Causes & Suitable Testing Methods

Defect Group Defect Type Causes Detectability
Surface Defects Cracks Unfavorable welding parameters, stresses, insufficient pretreatment UT · RT · MT · PT · VT
Volume Defects Porosity Inclusions of gases, contamination in the weld pool UT · RT
Volume Defects Lack of fusion Insufficient fusion of the weld seam with base material UT · RT
Volume Defects Slag inclusions Unremoved slag in the weld pool, poor cleaning UT · RT