Precise <a href="/en/ultraschallpruefung-ut/">Ultrasonic Testing</a> for pipes, tanks & components – mobile & stationary.

Wall Thickness Measurement (UT)

Precise Ultrasonic Testing for pipes, tanks & components – mobile & stationary.

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  • Precise thickness measurement of pipes, tanks, and vessels
  • Corrosion testing and remaining wall thickness
  • Mobile on-site or stationary in the testing laboratory

Precise & Non-destructive

Wall Thickness Measurement by Ultrasonic Testing (UT)

Schematic representation of wall thickness measurement by ultrasound on a metal component.

Schematic representation wall thickness measurement ultrasound

Wall thickness measurement by Ultrasonic Testing (UT) is the standard method for fast and non-destructive determination of thickness and remaining wall thickness on pipes, tanks, vessels, and components. Whether for corrosion testing, quality assurance, or maintenance – with state-of-the-art ultrasound technology, we precisely and standards-compliantly determine the wall thickness of your components, mobile on-site or stationary in the accredited testing laboratory.

  • Precise thickness measurement on pipes, tanks, vessels, and sheets
  • Corrosion testing & determination of remaining wall thickness
  • Mobile on-site (e.g. plants, pipelines, power plants) or stationary in the laboratory
  • Documented results with test report & expert opinion
Typical Applications
  • Wall thickness measurement on pipelines and pipelines
  • Thickness measurement on tanks, vessels, and pressure vessels
  • Inspection of sheets, flanges, and mechanical components
  • Corrosion monitoring in plant construction and maintenance
Why Zeros?
  • Accredited testing laboratory according to DIN EN ISO/IEC 17025 for wall thickness measurement
  • Many years of experience in industry, plant construction, and maintenance
  • Mobile testing nationwide – also in hard-to-reach places
  • State-of-the-art UT technology, also for large areas & corrosion mapping
  • Fast appointment scheduling & revision-proof documentation
Typical Areas of Application
  • Corrosion testing on pipelines, tanks, and vessels
  • Determination of remaining wall thickness before maintenance measures
  • Thickness measurement in manufacturing & quality assurance
  • Monitoring of plants in the chemical, oil, gas, and power plant industries
Standards-compliant Testing

Our wall thickness measurements are carried out according to current standards such as DIN EN 14127, DIN EN 10160, DIN EN 10228, DIN EN ISO/IEC 17025, and other relevant regulations. This ensures that your test results are traceable, legally compliant, and standards-compliant documented.

Your advantage: precise measurement results, fast processing, and complete documentation – for maximum safety and transparency.

Procedures and applications in the field of Ultrasound

Ultrasonic Testing on Youtube

The testing laboratory meets the requirements according to DIN EN ISO/IEC 17025.

FAQ

Frequently Asked Questions

What is Zeros GmbH?

Zeros GmbH is an independent testing laboratory for destructive and non-destructive materials testing. We support companies from incoming inspection to series release – including digital test reports and full traceability.

We operate under accreditation to DIN EN ISO/IEC 17025 (quality management for laboratories). See our current accreditation information here.

Which standards is Zeros accredited to?

We are accredited by DAkkS to DIN EN ISO/IEC 17025. This standard ensures that test methods, equipment control, personnel qualification and reporting meet the highest requirements.

An overview of services and scopes is available on our homepage.

What services does Zeros GmbH offer?

Our portfolio covers NDT (UT, RT, MT, PT, VT), mechanical testing (tensile, hardness, Charpy), metallography (microstructure, grain size, coating thickness) and chemical analysis (e.g. OES, XRF). We also provide specimen preparation, documentation and consulting.

How can I use Zeros services?

Please contact us by email or use the contact option on the website. Share material, standard/specification and quantity – we'll get back to you promptly with a solution.

Technical Execution of Wall Thickness Measurement with Ultrasonic Testing (UT)

Ultrasonic Testing - Wall Thickness Measurement Principle
Measurement Principle

In wall thickness measurement with ultrasound, a short sound pulse is coupled into the component with a probe. The pulse propagates through the material at a material-specific sound velocity, is reflected at the back wall, and received again as an echo by the probe. From the measured time between the transmitted and received signal and the known sound velocity in the material, the device calculates the exact wall thickness:

Wall Thickness = (Sound Velocity × Time) / 2

Sound Velocity in the Material

For the calculation, the material-specific sound velocity is required (see table below). Each material has a characteristic sound velocity that must be known for precise measurement results.

Measurement Ranges & Techniques

Ultrasonic Testing enables wall thickness measurements in a range from about 1 mm up to several hundred millimeters – depending on material and probe. Both contact technique (with coupling medium, e.g. for steel pipes, sheets) and immersion technique (e.g. for small or complex components) are used.

Advantages
  • Precise and repeatable measurement values
  • Non-destructive testing – no impairment of the component
  • Fast, mobile, and also applicable in hard-to-reach places
Sound Velocities in
Different Materials
Material Longitudinal Wave Transversal Wave
Water 1.48 km/s
Lead 2.16 km/s 0.70 km/s
Plexiglass 2.73 km/s 1.36 km/s
Brass 4.70 km/s 2.10 km/s
Gray Cast Iron 3.50 km/s 1.90 km/s
Copper 4.70 km/s 2.26 km/s
Steel 5.90 km/s 3.20 km/s
Titanium 6.10 km/s 3.10 km/s
Aluminum 6.40 km/s 3.10 km/s